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DSU50-200 Multi Profile Drywall Stud & Track Roll Former

Product Description

Engineered to European excellence (German scientific design & German/Italian manufacturing standards), the DSU50-200 produces high-precision drywall studs and tracks. Its core features imported electrical components and a robust, guided-column frame structure with dial indicators for precise calibration.

Achieve exceptional productivity with variable line speeds from 15 to 80 meters per minute. The integrated high-speed flying shear technology ensures accurate, servo-synchronized punching and cutting. Designed for operational ease, its intuitive controls require no specialist setup, enabling immediate production.

Profile Drawing

This machine includes 5 stanadard profile sizes, below size are most used in the market:

Section Size	50mm	75mm	100mm	150mm	200mm
Web Width	50mm	75mm	100mm	150mm	200mm
Flange Height	45mm	45mm	45mm	45mm	45mm
Lip Width	8 – 12mm	8 – 15mm	8 – 15mm	8 – 15mm	8 – 15mm
Service Hole	40*80mm	40*80mm	40*80mm	40*80mm	40*80mm
Thickness	0.3-1.2mm	0.3-1.2mm	0.3-1.2mm	0.3-1.2mm	0.3-1.2mm

Components for DSU50-200
Part 1	2T hydraulic de-coiler	set	1
Part 2	Coil feeding & Leveling system	set	1
Part 3	Roll forming system	set	1	Gear box transmission
Part 4	Fly punching system	set	1
Part 5	Servo fly cutting system	set	1
Part 6	PLC control station	set	1
Part 7	Hydraulic system	set	1
Part 8	Auto Packing & Stacking system	set	1
Part 9	Tools & Spare parts	set	1	Includes operation manual

Machine Flow Chart Layout

Machine Pictures

Steel Coil Specs
Raw Material	Galvanized Steel & H.R
Material Thickness	0.3-1.1mm
Yield Strength	250Mpa-450Mpa
Tensile Strength	350Mpa-500Mpa

Part 1: Hydraulic De-coiler
Loading Capacity	2 Ton
Application	It is used to support the steel coil and uncoil it in a turntable way. Manually tensioning and loosening, automatic feeding.
Coil Inner Diameter	φ460～520mm×400
Coil Outer Dia	1400mm

Part 2&3: Leveling & roll forming system

Note: 1) The feeding part is easy for you adjust the feeding size when produce different sizes of products 2) The guiding device, easy for the material go into the machine smoothly and quickly. 3) Gearbox structure to guaranty the accuracy of forming and stable high speed forming 4) We use split rollers to make one machine to produce different sizes of drywall studs, you can adjust the size automatically by PLC

Rolling shaft	Shaft material: 40Cr steel
	Shaft diameter: 55 mm
	Tempering treatment
Roller	Roller material: Cr12 mov
Roller	Quenched treatment
Rolling station number	10 stations
Work speed	60-80m/min
Machine frame	Base use high quality H steel; Vertical iron arch casting frame structure
Bearing	HRB
Work power	5.5 kw+15kw
Transmission	By Gear box

Please check photos on right side, it is show you when you produce different size of stud or track, just adjust the wheel manually, the roller spacer will form to the size you need, and produce the profile you asked.

Strong & Durable Machine Structure

Frametec builds the stud and track machine frame panel with 54mm thickness steel. The panel will be fine milled to ensure its hardness. On the other hand, the frame panel will help to remove vibration and improve production quality. With a thin panel, the whole production line will shake like a toy and do no benefits to production. Machine with 2 sides frame, one side is an complete machine wall panel, the other side is an independent archway with precision guide columns. Which ensure the machine with high precision and easy to operate.

Thickness Adjustment

This machine are designed to adjust the gap between top and bottom rollers by wrench.

Each roll forming station have installed a scale to indicate how many gap has been Adjusted. It helps to adjust the gap faster.

Use wrench to clockwise rotate the black nuts on the machine structure, the top rollers will move up a little bit. It does not take much time to adjust these nuts, experienced worker can easily to rotate the nut just by a second and when the worker feel certain resistance, it means the gap adjustment is done on this station.

Part 4: PLC Control System
Note: There are two screens on the PLC control station, one screen is used to set the product size you want to produce, then the machine will adjust automatically according to what you set, another screen is used to set the speed, length and other specifications of the machine.
Frequency brand	INOVANCE
PLC & Screen brand	INOVANCE
Screen type	Touch screen & buttons
Screen language	English/Chinese
Encoder	Germany SICK
Low pressure electrical part brand	Schneider (or equivalent brand)
Function	1. Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved;
Function	2. Length inaccuracy can be amended easily

Part 5: Hydraulic System
Feature	The cutter with different sizes according to the product dimension.
Work type	Servo flying Hydraulic cutting system Servo flying Punching system
Hydraulic power	5.5 kw
Driving method	By pillar type Cylinder
Cutter material	Cr12
Cutting length tolerance	±1mm
Cutting feature	Flying shearing. When the machine cutting it will not stop

Part 6: Automatic stacker & bundling machine
This device automatically packs studs and track members and then auto bundles with belts. Then transfer the bundled studs to the ground conveyor.

Table quantity	1 set
Profile length	Within 4m per piece
Maximum speed	70m per minute
Dimension	8.5m x 2.5m

Machine safety cover+ fencing

Machine safety cover are an option for safety consideration. The roll forming station will covered with a complete safety cover with windows at both side of the machine. Other place like de-coiler, auto bundling and stacking machine will have fencing around. Once fence open or when the sensor around the machine detect human go inside the fence or get too close to the machine, the machine will stop automatically.