Engineered to European excellence (German scientific design & German/Italian manufacturing standards), the DSC50-200 produces high-precision drywall studs and tracks. Its core features imported electrical components and a robust, guided-column frame structure with dial indicators for precise calibration.
Achieve exceptional productivity with variable line speeds from 15 to 80 meters per minute. The integrated high-speed flying shear technology ensures accurate, servo-synchronized punching and cutting. Designed for operational ease, its intuitive controls require no specialist setup, enabling immediate production.
Profile Drawing
| Components for DSU50-200 | ||||
| Part 1 | 1T hydraulic de-coiler | set | 1 | |
| Part 2 | Coil feeding & Leveling system | set | 1 | |
| Part 3 | Roll forming system | set | 1 | Gear box transmission |
| Part 4 | Fly punching system | set | 1 | |
| Part 5 | Servo fly cutting system | set | 1 | |
| Part 6 | PLC control station | set | 1 | |
| Part 7 | Hydraulic system | set | 1 | |
| Part 8 | Packing system | set | 1 | Full automatically |
| Part 9 | Tools & Spare parts | set | 1 | Includes operation manual |
Machine Flow Chart Layout
Machine Pictures
| Steel Coil Specs | |
| Raw Material | Galvanized Steel & H.R |
| Material Thickness | 0.4-1.2mm |
| Yield Strength | 250Mpa-450Mpa |
| Tensile Strength | 350Mpa-500Mpa |
| Part 1: Hydraulic De-coiler | |
| Loading Capacity | 2 Ton |
| Application | It is used to support the steel coil and uncoil it in a turntable way. Manually tensioning and loosening, automatic feeding. |
| Coil Inner Diameter | φ460～520mm×200 |
| Coil Outer Dia | 1200mm |
| Part 2&3: Leveling & roll forming system |
| Note: 1) The feeding part is easy for you adjust the feeding size when produce different sizes of products 2) The guiding device, easy for the material go into the machine smoothly and quickly. 3) Gearbox structure to guaranty the accuracy of forming and stable high speed forming 4) We use split rollers to make one machine to produce different sizes of drywall studs, you can adjust the size automatically by PLC |
| Rolling shaft | Shaft material: 40Cr steel |
| Shaft diameter: 48 mm | |
| Tempering treatment | |
| Roller | Roller material: Cr12 mov |
| Quenched treatment | |
| Rolling station number | 12 stations |
| Work speed | 25-60 mpm comprehensive, forming 60-80mpm |
| Machine frame | Base use high quality H steel; Vertical iron arch casting frame structure |
| Bearing | Chinese famous brand Harbin ( high quality) |
| Work power | 5.5kw+7.5kw |
| Transmission | By Gear box |
Please check photos on right side, it is show you when you produce different size of stud or track, just adjust the wheel manually, the roller spacer will form to the size you need, and produce the profile you asked.
| Thickness Adjustment |
| This machine are designed to adjust the gap between top and bottom rollers by wrench. |
| Each roll forming station have installed a scale to indicate how many gap has been Adjusted. It helps to adjust the gap faster. |
| Use wrench to clockwise rotate the black nuts on the machine structure, the top rollers will move up a little bit. It does not take much time to adjust these nuts, experienced worker can easily to rotate the nut just by a second and when the worker feel certain resistance, it means the gap adjustment is done on this station. |
| Part 4: PLC Control System | |
| Note: There are two screens on the PLC control station, one screen is used to set the product size you want to produce, then the machine will adjust automatically according to what you set, another screen is used to set the speed, length and other specifications of the machine. | |
| Frequency brand | INOVANCE |
| PLC & Screen brand | INOVANCE |
| Screen type | Touch screen & buttons |
| Screen language | English/Chinese |
| Encoder | Germany SICK |
| Low pressure electrical part brand | Schneider |
| Function | 1. Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved; |
| 2. Length inaccuracy can be amended easily | |
| Part 5: Hydraulic System | |
| Feature | The cutter with different sizes according to the product dimension. |
| Work type | Servo flying Hydraulic cutting system Servo flying Punching system |
| Hydraulic power | 5.5 kw |
| Driving method | By pillar type Cylinder |
| Cutter material | Cr12 |
| Cutting length tolerance | ±1mm |
| Cutting feature | Flying shearing. When the machine cutting it will not stop |
| Part 5: Automatic stacker & bundling machine | |
| This device automatically packs studs and track members and then auto bundles with belts. Then transfer the bundled studs to the ground conveyor. |
| Table quantity | 1 set |
| Profile length | Within 4m per piece |
| Maximum speed | 70m per minute |
| Dimension | 8.5m x 2.5m |
| Machine safety cover+ fencing |
| Machine safety cover are an option for safety consideration. The roll forming station will covered with a complete safety cover with windows at both side of the machine. Other place like de-coiler, auto bundling and stacking machine will have fencing around. Once fence open or when the sensor around the machine detect human go inside the fence or get too close to the machine, the machine will stop automatically. |
Application
1. C-Shape Channel Profiles, U-Shape Channel Profiles (Mostly used); 50mm Cross Profiles, 38mm Main Profiles
C U Studs and Tracks
2. Wall Angle Profiles
L-Shape Profiles
3. Furring Hat Omega Channels
